Example 1
SI stepped composite bar: steel 500 mm² then aluminum 250 mm², two loads
Given
- segments
- 1.length 0.5 marea 500 mm^2modulus 200 GPa
- 2.length 0.75 marea 250 mm^2modulus 70 GPa
- node loads
- 1.node 1force 30 kNdirection toward-support
- 2.node 2force 50 kNdirection away-from-support
Assumptions
- Linear elastic behavior, uniaxial stress, and loads applied along the bar axis; self-weight neglected. Tension is positive; a positive end deflection means the free end moves away from the support.
Solution steps
Internal force in each segment (method of sections)
Cut inside a segment and sum the applied axial loads between the cut and the free end; loads pulling away from the support put the segment in tension (positive).
N(segment) = Σ F applied beyond the cut, tension positive
segment 1: N = 20 kN; segment 2: N = 50 kN
Normal stress in each segment
Axial stress is the internal force divided by the segment's cross-sectional area.
σ = N/A
segment 1: σ = 40 MPa; segment 2: σ = 200 MPa
= 200 MPa
End deflection by superposition of segment deformations
Each segment stretches by NL/AE; the free-end deflection is the sum over the segments (plus the thermal term when present).
δ = Σ(N·L/(A·E))
δ = 0.1 mm + 2.143 mm = 2.243 mm
= 2.243 mm
Results
Internal axial force in segment 1 (tension +)
20kN
Normal stress in segment 1 (tension +)
40MPa
Internal axial force in segment 2 (tension +)
50kN
Normal stress in segment 2 (tension +)
200MPa
Deflection of the free end (positive = away from the support)
2.243mm
Where this answer was checked
- source
- δ = Σ NL/AE for a stepped bar (NCEES FE Reference Handbook) — two segments, loads at both nodes, internal forces by sections
- verified by
- hand-recomputed
- derivation
- Loads: 30 kN toward the support at node 1, 50 kN away at node 2 (free end). Segment 2 (beyond node 1): N2 = +50 kN; segment 1: N1 = 50 − 30 = 20 kN. σ1 = 20e3/500e-6 = 40 MPa; σ2 = 50e3/250e-6 = 200 MPa. δ = 20e3·0.5/(500e-6·200e9) + 50e3·0.75/(250e-6·70e9) = 1.0e-4 + 2.142857e-3 = 2.242857e-3 m = 2.2429 mm.